POGO Pin & Magnets Insert Molding

Customer background

The client is a multinational company focusing on consumer electronics products, including smart wearable devices, wireless charging devices, and other fields. As products become more intelligent and portable, they are increasingly demanding internal connectivity components, especially in terms of electromagnetic interference and data transmission stability.

Challenges and needs

Customers encountered problems such as unstable signal transmission, easy oxidation, and incompatible wireless charging modules when using traditional metal contact points. In addition, the traditional process also leads to high production costs, which cannot meet the cost control needs of large-scale production. Therefore, customers urgently need a new type of solution that can improve equipment performance and reliability while reducing manufacturing costs.

Solution

In response to our customers' challenges, we provide a set of innovative pogo pin & magnets insert molding technology. The technology integrates the pogo pin and the magnet through an injection molding process to form an integrated component. Specific plans are as follows:

Material selection ‌: The use of high-quality alloy materials and highly stable insulation materials ensures the elasticity and wear resistance of the pogo pin, while enhancing the corrosion resistance of the overall structure.

‌Precision injection molding ‌: The use of automatic injection molding equipment to ensure that the size and shape of each component is consistent, to ensure accurate contact point docking.

‌Magnet integration ‌: The magnet and pogo pin are injected simultaneously to achieve seamless combination and ensure the stability and consistency of the components in the equipment.

‌Customized service ‌: According to the specific needs of customers, we provide customized design and sample testing to ensure that the final products fully meet the product specifications and performance requirements of customers.

Results and feedback

By applying this pogo pin & magnets insert molding technology, our customer has achieved the miniaturization and efficient connection of the product, significantly enhancing the reliability and stability of the product. The failure rate during the production process has decreased, and the maintenance cost has been reduced. The customer highly recognized our technology and services, praising our professional ability and innovative spirit in solving complex connection problems.

Customer evaluation:

"Among the products produced using this technology, the combination of pogo pins and magnets is very firm, and there is no loosening or poor contact. This has greatly enhanced the reliability and service life of the product.

This technology has demonstrated its outstanding quality during the manufacturing process. By embedding pogo pins and magnets into plastic materials, the miniaturization and lightweight of the components have been achieved while maintaining excellent electrical and magnetic properties. This is undoubtedly a huge advantage for the miniaturized design of our products.

Overall, I am very satisfied with this technology and will consider continuing to use it in future projects.”