LSR Molding-Wearable devices

Customer Background

Industry: Wearable devices

Demand: When customers are developing new wearable device accessories, they need to find reliable partners to provide high-quality injection molding services, especially LSR (Liquid silicone rubber) injection molding services, to meet their high requirements for the softness, comfort, and durability of the accessories.

Challenges and needs

1. High material requirements ‌: The customer requires the LSR material to have excellent biocompatibility, transparency, and anti-yellowing properties to ensure the comfort and long-term reliability of the final product.

2. Precision manufacturing ‌: Due to the small size and complex design of wearable devices, the precision requirements for injection molding processes are extremely high. Even the slightest defect can affect the functionality and user experience of the product.

3. Production efficiency and cost control ‌: Customers need to increase production efficiency and reduce manufacturing costs while ensuring product quality in order to remain competitive in the market.

Solution

To meet our customers' challenges, we provide the following technologies and services:

‌1. In response to the flow and curing issues in LSR injection molding, our company predicts the thermal equilibrium state and potential defects of the mold through multi-cycle simulation, and optimizes the filling parameters and mold design.

2. We offer a full-chain service from material selection, mold design to after-sales maintenance, including technical training, real-time process monitoring and rapid response support.

Results and feedback

Through our LSR injection molding service, the customer successfully developed a new type of wearable device accessory, which performed outstandingly in terms of softness, comfort and durability, and was highly praised by the market. The production efficiency has been increased, and the manufacturing cost has decreased.

Customer evaluation:

“The LSR injection molding service of the CN team is very professional and efficient. Their technical support team provided tremendous assistance throughout the project process, helping us overcome multiple technical challenges. The quality and performance of the final product far exceeded our expectations, and we are very satisfied.

To our surprise, CN company's ‌ dynamic mold temperature control technology ‌ and ‌ automated production solution ‌have shortened our delivery time. In the future, we plan to expand LSR technology to more product lines!”