Cable Overmolding

Customer Background:

Industry: Electronic equipment manufacturing

Requirements: Customers need a reliable cable protection device during production and assembly to ensure the stability and durability of the cable connections inside their ear phone .

Challenges and needs:

1. Cable joints are prone to damage during the injection molding process, resulting in a decline in product yield.

2. The traditional fixation method is not stable enough, which causes the cable to move during the injection molding process and affects the product quality.

3. An efficient and reliable solution is needed to enhance production efficiency and product quality.

Solution:

The cable overmolding technology provided by our company has solved the customers' problems through the following unique advantages:

1. The precise mold design is adopted to ensure that the cable joints are not damaged during the injection molding process.

2. Use high-strength adhesives to ensure that the cables remain stable during the injection molding process and guarantee product quality.

3. A wide variety of injection molding materials are available, which can meet customers' requirements for product durability and safety.

4. Provide customized services and tailor solutions based on customer needs.

Results and feedback:

After the implementation of the project, the customer feedback that they felt very satisfied. By using our cable overmolding molding technology, the customer significantly improves the reliability and durability of the equipment and reduces equipment failures due to cable problems. At the same time, the production efficiency has also been greatly improved, and the production cost has been significantly reduced.

Customer evaluation

As practitioners in the electronic equipment industry, we are well aware that choosing reliable cable rubber overmolding technology is of vital importance in the production process of devices such as ear phone. Since we adopted CN team's cable overmolding technology, the stability and water resistance of our products have been significantly improved. Specifically, your company's technology ensures a high degree of stability in the cable connection parts, significantly reducing equipment failures caused by poor connections. In addition, the excellent waterproof performance enables our products to operate reliably in damp environments, significantly enhancing the durability of the products and customer satisfaction. The electronic equipment industry has increasingly strict requirements for water resistance levels (such as IP67/IP68 standards). CN team has verified ‌ through ‌ dynamic tests (such as simulating extreme conditions like high-pressure water gun impact and salt spray corrosion) to ensure that the rubber overmolding has no risk of leakage, helping our products obtain international certification and gain market trust ‌.